The grow-out tanks are ordinary
plastic washbasins, cheap and durable. They hold
about 25 litres each, which isn't a lot and
therefore doesn't cost a lot saltmix-wise -and I
DON'T scrimp on the quality of the salt. The
overflows are PVC elbows with a very short piece
of pipe in one end.
The basins are protected by covers of plain,
clear polyethylene (PE) plastic sheeting. These
rest on a crosshairs of nylon fishing line tied
into holes drilled or melted into the basin rim.
The cover sheet is held in place by nylon or
wire-tie 'pegs' also tied into basin-rim holes,
and through holes in the cover sheet. The cover
sheets are cut to allow for overflows into their
basins. The sump is similarly covered.The sump is just a plastic
bucket with a plastic handle. It holds about 25
litres of water. It sits on the ground, shaded by
the table-frame on which the basins rest. (We'll
get to the table in a minute).
The last basin drainpipes into an elbow which
enters about halfway up a plastic mineral-water
bottle with its bottom cut out. With a wooden
airblock (powered by an airpump of course) inside
the bottle, and large-bore plastic tubing tightly
punched through the bottle's cap, we have a very
simple home-made foam fractionator.
A venturi powerhead can be used in lieu of the
airstone. The mineral-water bottle can be fixed
to the side of the bucket's interior with suction
cups or just weighted with rock and rubber bands
to sit on the bottom. Out the bottom of the
fractionator, the water enters the sump proper.
The return powerhead is standard. I found a
1/2" diameter PVC female threaded adapter
(they aren't all made the same) that perfectly
fits the exhaust port of an Aquaclear 201. this
made for a flawless segue to the 1/2"
diameter PVC return pipe back to the first basin.
The table is of
2x2 wooden construction, and fairly simple to
make if you have any carpentry skills. It has to
be well-braced and well-sealed (with paint if you
like). On the table, small platforms of sealed
2x2 wood and plywood allow for gradations in the
height of the basins.Overhead, a rainscreen of
clear heavy-duty plastic (if you're rich you can
spring for polycarbonate) coupled with a
sunscreen of blue plastic netting tempers the
elements. Likewise any appropriate thermal and
optical shielding around the basin-sides and
sump.
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As this system is so bare and openly
reliant on natural sulight, location is terribly
key.
I'm an architect, so I had it easy:
I built the damn location.
Hard by the firewall on one side of our home, I
installed a high, decorative trellis. This
supported the sunscreen and rainscreen. Under it,
I had a concrete slab poured. Electrical outlets
were installed, and a water faucet tapped in (for
those nasty emergencies). I took into account the
solar angle and pathway, so that the house did
not shade the basins over much or too little
--throughout the year.Assembling PVC plumbing is easy as
long as you measure everything out with
exactitude. Once a coupling is glued in, it's
fairly permanent. the glue emits toxic fumes, so
take precautions.
Drilling anchorage
holes into the basin rim is easy if you DON'T
drill: just melt them. With a pair of pliers,
hold a 1" common wire nail over a
candleflame, and then use the hot nail to melt
holes. If the nail cools, then reheat. This of
course works with PE basins and buckets. With
certain other thermoset plastics, you're better
off using a drill. Melting plastic can give off
fumes, so take precautions.
The overflows are trickier. The hot-nail
technique can be used to trace out the hole in
the side of the basin, or you can use a soldering
iron to trace and melt the hole outright. It IS
tricky. And melted plastic gives off fumes, so
...you know the drill.
The overflow elbow/pipe must then be fitted
through the hole, and then the joint thoroughly
sealed with silicone on either side of the
basin-wall. Silicone isn't toxic, but it's real
messy. Some coat their fingers with liquid soap
before smoothing out the silicone gel so it
doesn't stick to the skin. I just let it dry on
my fingers and obsess on peeling it off later.
Don't forget the
other peripheral equipment you'll need to
maintain and monitor the system: a hydrometer to
roughly gauge the salinity of the water; an extra
bucket for mixing saltwater; a thermometer to
tell you when to start panicking. A flexible
plastic hose that can fit onto the outlet of the
return pipe is a big help whn you have to bypass
one basin or another. I have never had to, but a
leak is always a possibility.
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